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冷轧三面带肋钢筋双轧生产线

2014/10/16 10:17:37


产品的组成:
放线架——除磷机——冷轧机(2台)——牵引机——转向机构——除应力机——高速调直切断机——自动对齐落料架——变频、伺服控制系统

This product line includes:

放线架Pay-off Stand

 1 Set

除磷机Descaler

1 Set

冷轧机Cold Rolling Mill

2 Sets

牵引机 dragger

1 sets

转向机构steering system

1 Set

 除应力机Stress Remover

1 Set

高速调直切断机

High-Speed Straightening and Cutting Machine

1 Set

自动对齐落料架

Automatic Aligning Blank Frame

1 Set

变频、伺服控制系统

Frequency converter& SERVO control system

1 Set

 

产品概述:该生产线是我公司专业设计团队经多年工作经验总结,集同行业相关产品之所长精心设计的一款产品!其综合性能属国内一流产品!我们视客户的需求为向导,完全站在客户的立场充分考虑了产品在节能、高效、操作简便、故障率低等相关问题。轧制后的冷轧带肋钢筋无需进入收线打包,直接进入高速调直机进行在线调直和自动剪切。具有剪切误差小,生产效率高、故障率低等特点,完全实现了不停机连续生产的效果,大大的降低了劳动力投入和电力消耗。

Introduction: This production line is designed and manufactured on the basis of years’ experience and integrating the advantages of all congeneric products in steel rebar production field, and its overall performance keeps the leadership in China. We always keep consideration of clients’ requirements, which requires us standing on clients’ position for roundly and completely considering energy conservation, high-efficient, simple and convenient operation and low failure rate etc. the cold-rolled ribbed rebar, after cold rolling process, is not needed to be packed and directly into the high-speed Straightening machine for the Straightening and Automatic cutting process, so this approach results in low cutting deviation , high-efficient and low failure rate etc. Besides, this product line is completely available for continuously producing, thus, more labor cost and electrical power will be saved.


 

产品参数/Parameters

产品代号 Model No.

LZDL150-1

LZDL150A-1

LZDL150B-1

原材料直径:毫米   

Diameter of WorkBlank, h    mm   

6.5-10

6.5-12

6.5-14

轧制成品直径:毫米 

Diameter of Final products, mm

5679

5678911

5-12

最高轧制速度:/   

Max. rolling Speed, m/min.

140-150

140-150

140-150

综合产能:吨/    

Overall Capacity, tons/month

1200

1600

1800

实际电耗:吨/ 

Actual Electricity Consumption, kw.h/ton

12-14

12-14

12-14

易损件消耗:元/ 

Vulnerable part Consumption, RMB/ton

4-6

4-6

4-6

标配可下料长度:米

Blank(Raw) length, m

1.5 -12

1.5 -12

1.5 -12

切断定尺误差: 毫米 

Shear gauge error rate, mm

±5mm

±5mm

±5mm

不直度偏差:毫米/

Bending deviation errormm/m

3mm

3mm

3mm

总装机容量:千瓦

Production line overall power , kw

65.5kw

85.5kw

105kw

调速方式

Speed Regulation

变频调速

Frequency Converter

变频调

Frequency Converter

变频调速

Frequency Converter

牵引主机型号

Motor Model

JZQ650

JZQ750

JZQ850

减径牵引数

Quantity of Diameter-reduction dragging

2

2

2

调直牵引数量

Quantity of Straightening dragging

2

2

2

剪切控制方式

Cutting regulation

伺服/SERVO

伺服/SERVO

伺服/SERVO

定尺控制方式        

Shear Gauge control Method

光电开关或选配PLC

Photoelectric Sensor or PLC

光电开关或选配PLC

Photoelectric Sensor or PLC

光电开关或选配PLC

Photoelectric Sensor or PLC

卸料方式

Discharge Method

自动对齐料架“不停机生产”

Auto.Align Stand “constantly working”

自动对齐料架“不停机生产”

Auto. Align Stand “constantly working”

自动对齐料架“不停机生产”

Auto. Align Stand “constantly working”

轧辊润滑冷却方式

Cooling Method of Roller

皂化液或拉丝粉

Saponification liquid Or Drawing Powder

皂化液或拉丝粉

Saponification liquid Or Drawing Powder

皂化液或拉丝粉

Saponification liquid Or Drawing Powder

设备总重量:吨

 Total weight, tons

7

About 7 tons

8.5

About 8.5 tons

9.5

About 9.5tons



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