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650型三级钢液压延伸调直生产线

2014/10/16 10:17:37

产品组成:

放线架——安全防护笼——自牵引四缸液压延伸机——高速三级钢调直切断机——自动对齐料架——自动操作控制台

This production line includes:

   Pay-off Stand--- Anti-twining cage---4 hydro-cylinder Elongator----High-speed Third-class straightening and cutting machine---Auto. Aligning Stand---Control Console

产品概述:

此生产线完全颠覆了传统的设计理念,采用液压延伸有效的避免了穿线慢、伤肋、延伸量不好控制等问题发生。整套设备由变频、伺服系统控制调速及切断,具有能耗低、速度快、定尺准、人工投入低等特点!无需人工对齐和停机打包,可连续不间断生产!

Introduction:

  This production line absolutely breaks the traditional design of rebar processing machinery. By using hydraulic elongating system, it is effectively avoid low speed, ribs damage, inconvenient control of elongating parameters and so on. All machines are controlled through frequency converter, SERVO system to reach the reasonable speed and accurate cutting, and have good performance on saving power, working speed, accurate shear gauge and saving labor force, and be available for replacing worker’s Aligning work and be continuously in working status as well.

产品参数:Technical Parameters

产品代号  Model No.

YSLZ150-1

YSLZ150A-1

YSLZ150B-1

原材料直径:毫米

Diameter of WorkBlank (mm)

6-10

6-12

6-16

延伸率 

Elongating Rate

10-20%

10-20%

10-20%

延伸率可控方式 

Method of Elongating rate regulation

液压4缸可控延伸

4 hydro cylinder,

Elongating adjustable

液压4缸可控延伸

4 hydro cylinder,

Elongating adjustable

液压4缸可控延伸

4 hydro cylinder,

Elongating adjustable

最高线速度:米/

Max. linear speed  (Meter/min.)

140-150

140-150

140-150

安装使用占地

Installation area

2x30/2x30m

2x30/2x30m

2x30/2x30m

综合产能:吨/ 

Capacity (tons/month)

1800

2300

3000

实际电耗:度 /

Actual Power Consumption (kw.h/ton)

4-12

4-12

4-12

易损件消耗:元/

Vulnerable Parts consumption (RMB/ton)

2-3

2-3

2-3

标配可下料长度:

Workblank length (meters)

1.5 -12

1.5-12

1.5-12

切断定尺误差

Shear Gauge error

±5mm

±5mm

±5mm

不直度偏差:mm/m

Bending error (mm./m.)

3mm

3mm

3mm

总装机容量:kw 

Overall power  (KW)

75kw

85kw

125kw

调速方式  

Speed regulation Method

变频调速

Frequency converter

变频调速

Frequency converter

变频调速

Frequency converter

牵引主机型号  

Electric Motor Model

JZQ650

JZQ750

JZQ850

减径牵引数量  

Quantity of Diameter-reducing driving

1

1

1

调直牵引数量  

Quantity of straightening driving

2

2

3

剪切控制方式 

Cutting regulating method

伺服/SERVO

伺服/SERVO

伺服/SERVO

定尺控制方式  

Shear Gauge regulating method

光电开关或选配PLC

Photoelectric Sensor or PLC

光电开关或选配PLC

Photoelectric Sensor or PLC

光电开关或选配PLC

Photoelectric Sensor or PLC

卸料方式  

Discharge method

自动对齐料架“不停机连续生产”

Auto. Align stand

自动对齐料架“不停机连续生产”

Auto. Align stand

自动对齐料架“不停机连续生产”

Auto. Align stand

轧辊润滑冷却方式

Roller cooling method

皂化液

Saponification liquid

皂化液

Saponification liquid

皂化液

Saponification liquid

设备总重量:吨 

Total Weight (tons)

7/ About7

8/ About 8

11/ About 10



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